Woodruff Key Slot Milling Cutters

Woodruff Key Slot Milling Cutters from Supplier in India

 

Our company produces and distributes Woodruff Key Slot Milling Cutters, which are utilized to create the keyway in a woodruff key. For general cutting on all materials. The finest performance and exceptional quality are guaranteed by the use of premium raw materials in the construction of our tools.

An entire circular cutter with a parallel shank for gripping and driving is the Woodruff key seat cutter. Its sides are somewhat concave, and its diameter and width are defined. Its purpose is to cut seating in shafts for Woodruff keys. Based on the precise drawings and specs provided by customers, our organization offers the entire spectrum of materials and sizes. These milling cutters are exported to many different nations across the globe. A wide range of suppliers and manufacturers of Anti Vibration Boring Bars can be found on our website.

 

Features of Woodruff Key Slot Milling Cutters

 

Indexing: The Harvey Tool's alternating right and left-hand flutes Because the head of a staggered tooth key seat cutter is relieved on both sides, it can be used for both end and back cutting. This increases the staggered teeth key seat cutter's adaptability since it allows a single tool to be indexed axially within a slot to enlarge the slot to a particular, unusual dimension. Because there is no need to switch to a new tool, this can conserve space in a machinist's magazine and cut down on machine time.

 

Higher Feed Rates: Chips evacuate effectively and more quickly with a staggered tooth keyseat cutter due to its special geometry than with a straight flute keyseat cutter. Staggered Tooth Keyseat Cutters' special flutes combine left- and right-hand shear flutes, yet they are both made with the right hand. As a result, the teeth of the instrument alternate between upcut and downcut. When using this tool, chip loading is higher than with a regular keyseat with the same number of flutes since chip packing and chip recutting are less of a worry.

 

Improved Section Closure: The flutes, or "teeth," of staggered tooth keyseat cutters are ground at an angle to provide a shear flute geometry. This design lessens the force required to cut through the material and minimizes chip dragging and recutting. Because chips are evacuated out of the top and bottom of the head on the side of the cutter that is not engaged in the material, chip recutting and dragging are reduced. Shear flutes also lessen vibrations, which can cause poor finishing and chatter. For a given cutting force, chatter, and vibration, a machinist can anticipate an improved part finish.

 

Types of Woodruff Key Slot Milling Cutters

 

1. End Milling Cutter: End milling cutters function effectively in a variety of milling applications because of their unusual manufacture and distinctive design, which includes a central "dead" zone. Endmills are perfect for precision machining tasks since they have fewer cutting teeth on the outside and sides, especially when working with delicate enclosed slots. Straight, curved, or angled slots can be skilfully machined with endmills. These tools are highly adaptable, and capable of producing closed slots, non-linear slot profiles, and even slots with different depths.


2. Endmills: Milling cutter on the side. The side milling cutter's ability to remove metal from a workpiece's sides effectively makes it suitable for a variety of milling processes. It has teeth on its border and on one or both of its sides. This kind of cutter is made specially to cut keyways and slots; it is available in several forms, including half-side milling cutters, side milling cutters with planes, and side milling cutters with staggered teeth.

 

3. Lateral milling cutter: Cutter for Face Milling For slotting jobs requiring linear grooving, face milling cutters are often used because of their smooth surface and cutting teeth surrounding the perimeter. The cutters engage the workpiece to create a groove with straight sides during the slotting process. Face milling cutters are perfect for making linear grooves, but because of their design, they are not very useful for non-linear or more complex slots. Face milling cutters are nonetheless a useful tool for machining tasks when linear grooving is necessary, despite this drawback.

 

4. T-Slot Cutter for Milling: The capacity of the T-slot milling cutter to machine lateral slots that extend below the material's surface is well known. Because of its unique design, it cuts grooves that resemble an inverted "T." Because of its adaptability, the T-slot milling cutter is useful for activities where it is necessary to create slots that extend below the surface of the material. T-shaped grooves can be precisely positioned thanks to its capacity to cut along the axis of rotation. For a variety of machining operations that call for this kind of under-surface slotting, the T-slot milling cutter is therefore an essential tool.

 

5. Woodruff Slotting Cutter for Key: The circular Woodruff key slot cutters have a parallel shank for stability. They mill slots with square or rounded bottoms by using a semicircular cross-section. Positioning the cutter over the work piece and changing the depth to correspond with standard woodruff key sizes is the process for milling a woodruff key slot. These kinds of cutters are essential for creating shaft keyways. The preferred choice for applications requiring accurate, tight slots is woodruff-style narrow-width slotting cutters.

 

6. Cutter for Gang Milling: A gang milling cutter uses several groove cutters on a single arbor to produce slots precisely and quickly. In slot machining, this simultaneous multi-cutter method significantly increases productivity and saves time. Its capacity to form slots with different designs in a single pass gives it a distinct edge. Nevertheless, there is a drawback to this efficiency because the procedure produces significant cutting forces.

 

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